Organic coated galvanized coils are widely considered to be more durable and more corrosion-resistant than post-painted non galvanized coils. By combining metallic and organic coatings (painting) in one processing line, steelmakers save on investment and operational costs, and improve quality and safety by avoiding coil handling and treatment between the galvanizing and organic coating processes.
Fives offers a range of continuous galvanizing & painting lines (CGPL) and coil coating lines (CCL) to process high quality strip coating for different applications: automotive, construction, home appliances and white goods. The strip coating solution applies to any type of steel: carbon, silicon, stainless, aluminum and zinc.
- Zinc-aluminum-magnesium coating (ZM)
- Aluminum-zinc coating (GL)
- Aluminum-silicon coating (AlSi)
- Aluminum coating (Al)
- Water-based coating
- Chromate-free thin organic coating (TOC)
Organic coating can be applied online after the galvanizing coating process, on a combination line using conventional heating for smaller capacity lines, or with induction heating for lines with large production capacity.
Reduced CAPEX and OPEX
Fives' combined continuous galvanizing & painting line (CGPL) offers many financial and operational advantages over conventional options. Mechanical equipment is reduced to a minimum, the production cycle is shorter, and adaptibility to market orientations is increased.
Reduced investment cost:
- The cost of terminal equipment is cut by 50%
- The cleaning section at coating section entry is no longer necessary
- The building surface required is half the size
Reduced operating costs:
- No protective oil is required after galvanizing
- Elimination of cleaning and effluent treatment products
- No intermediate coil storage is required
- Less energy is required
The scope of supply includes a wide range of Stein curing coating ovens with different types of heating (gas, induction, direct, indirect) and adapted cooling systems (air, water cooler, cooling rolls).
The Stein minispangle system is a companion system to continuous galvanizing lines. It aims to minimize ‘spangles’ in galvanized strips in order to improve the surface quality for coating.
A wide range of pre & post-treatment solutions, including Stein drying ovens are available to achieve final coating: chrome free, zinc phosphate, anti-finger print, resin coat, primer & finish coat, etc.
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